CASE STUDY
From bottlenecks to breakthroughs: Streamlining operations in sustainable packaging
IMPACT SUMMARY
↑
0
%
Throughput Efficiency
Increase in daily production throughput across plants
$
0
M
Cost Savings
Annual savings via energy optimization and reduced downtime
0
x
Operational Velocity
Acceleration in process turnaround cycles
↓
0
%
Waste Reduction
Drop in material and process waste through standardization
Project Snapshot
A global provider of sustainable packaging solutions was facing chronic slowdowns across
its North American converting plants. Legacy systems, manual workarounds, and siloed
workflows created frequent handoff delays and inconsistent outputs. Operational data
existed—but scattered across MES logs, maintenance records, and spreadsheets—making
it nearly impossible to diagnose issues or optimize at scale. The result: missed SLAs, rising
costs, and mounting pressure to modernize.
Our Solution
We deployed AI-powered process mining agents to map actual workflows across
production lines, uncovering hidden bottlenecks, skipped checks, and unplanned
downtime patterns. These insights guided a redesign of high-friction
processes—introducing rule-based automation, clean handoffs, and standard operating
procedures grounded in behavioral data. We optimized workflows across scheduling,
quality control, and maintenance, enabling plant managers to act on live metrics and drive
continuous improvement with clarity.
Related Case Studies
Factory Precision
In heavy manufacturing, we replaced guesswork with ground truth—mapping real workflows, automating key steps, and forging an operation that runs with precision.
Hardware Lean R&D
We streamlined hardware delivery from blueprint to box—breaking silos, syncing global teams, and wiring design ops for speed in a high-stakes market.
Move past the hype. Get real world results – fast.
Move past the hype.
Get real world results – fast.