CASE STUDY
From downtime to design flow: Reengineering operational efficiency in heavy manufacturing
IMPACT SUMMARY
↑
0
%
Uptime Increase
Predictive routing reduced unplanned maintenance.
0
x
Process Throughput
Throughput gains across assembly and packaging lines.
$
0
M
Annual Cost Savings
Efficiency-led savings across labor, energy, and parts.
+
0
K
Manual Work Hours Eliminated
Repetitive tasks automated across planning and QA
Project Snapshot
A global manufacturer of construction-grade compressors struggled with operational
inconsistencies across its European plants. Process documentation was outdated,
cross-team handoffs were inconsistent, and legacy tools obscured real performance
metrics. Downtime diagnoses took weeks, and continuous improvement efforts stalled.
Leadership needed clarity on how work actually got done—and a roadmap to run leaner,
faster, and smarter.
Our Solution
We deployed AI-powered process intelligence to reconstruct real operations from system
logs, ERP data, and floor-level workflows. Our agents revealed bottlenecks, redundant
steps, and noncompliant workarounds across plants. In collaboration with ops leaders, we
redesigned high-friction processes and introduced targeted automation for QA tracking,
job routing, and maintenance planning. The result: a streamlined operation that runs on
insight, not guesswork.
SERVICE MIX
Related Case Studies
Factory Precision
In heavy manufacturing, we replaced guesswork with ground truth—mapping real workflows, automating key steps, and forging an operation that runs with precision.
Hardware Lean R&D
We streamlined hardware delivery from blueprint to box—breaking silos, syncing global teams, and wiring design ops for speed in a high-stakes market.
Move past the hype. Get real world results – fast.
Move past the hype.
Get real world results – fast.